2023 Summary & 2024 Projections

snuck in a 111glass here...

 Another year passes as we continue to make advances!  Honestly, it has been a tough year but your support and some good ole 'nose-to-grindstone' has made 2023 a decent one.  We grew ever so slightly but it certainly took some 'small business hustle' to get it done!  A grey recessionary cloud has been over our heads for the last few years, leaving us somewhat nervous - but we're now slowly, but surely, finding the courage to invest in the future.  I've summarized some of our achievements below and wrap up with projections for 2024 and onwards.  We continue to build this company to support the 111 platform and grow further to become the go-to shop for niche and supercars of all types in the Temecula Valley.

Parts

We introduced 11 new products or production derivations in 2023.  We launched a couple of big items, a few medium items and a few small easy to do bits as well.  The shiftR111 2.0, 111glass and RS343 were probably our biggest new products.  The DOT glass windshield required a huge tooling investment that will take years to pay off but we are glad we made the leap to ensure you have access to a critically important component.  The RS343 turned out even better than we thought!  Our Tcable fixes an ever increasing issue that is plaguing earlier cars with higher miles.  The LEDkit is another tasty bit that makes these cars fun to drive at night - fixing those woeful stock lights.  We reissued the subSTIFFY2 and created a Special Edition ETHOS wheel.  Our Emira  Decat landed before the actual car - at least in North America!

Driving the Tail of the Dragon was a hoot!

R&D

We completed the tune for the KATANA3 and have been really happy with how it is running.  Kits are shipping in early Jan.  A related development is advances we have made with tuning the ECU.  Our partner, Brent@Xclusive Tuning has advanced our abilities to the point that we believe we are the leaders in our control and understanding of these ECUs.  We continue to learn more and will be attempting CARB certification for the KATANA3 this year.  The Evora Stage II tune that we developed showed a 40hp bump and promises even more.  A couple of new Nitron innovations are coming.  We have been testing a new 46mm Single on our 111RS and will release it this year.  Their Emira solutions are also coming together.

Service

We serviced over 100 cars in 2023.  Cars from all over the country have been sent to us for work.  At the time of this writing, we have cars from CA, TX, OR, GA and SD.  We're proud to work on these cars and flattered that owners are willing to send their cars across the country to get our form of TLC.  We want to see these modern Lotus on the roads for decades to come and continue to invest in our service capabilities to ensure we can meet your needs.  To that end, we've added another excellent technician who hails from Ferrari of SanDiego.  Jorge joins Carlos to give us a team that can service sportscars of all types.

Collision

We repaired a dozen cars in 2023 that needed collision work.  Keeping these cars on the road is important to us.  Bringing a few back from being totalled warms our enthusiast hearts!  

111RS #002

Cars

We finished another 111RS and started two more builds in 2023.  These cars are getting real attention from drivers looking for a pure driving experience.  Our comprehensive upgrades enhance the cars and are winning over many owners.  As we find new improvements, we have been incorporating them into each build.

Equally important is that we restarted production of our Drakan Spyder.  We had secured all the remaining IP that we did not own, during COVID, but it took until last year for us to gather the resources to restart production.  Cars #8 & 9 are in build.  Supply chain challenges remain the biggest hurdle as we discover certain parts are no longer available - the steering rack has confounded us much of 2023 but we have a solution in the works.  We plan to build up to 6 more this year if the Lightweight Gods remain smiling...

Drakan #9

Another new project that we've managed in 2023 is selling an ICE to EV conversion for a Jag XKE.  We partnered with Electrogenic to offer their bolt-in solutions for several classic cars.  I believe there is a market for these products as most people are getting accustomed to the ease and reliability of EVs vs ICE - especially in old cars that often sit broken.  These conversions are breathing new life into cars that have otherwise been languishing unused.

Events

We hosted or attended over 10 events in 2023 not including the cars & coffee events!  From Miami, to TN to Detroit to Fremont along with England and more.  It was great to meet up with many of you and see your cars.  One of my great joys with this business is getting to hang out with like-minded car folks.  The Tech Seminar we hosted with Brent was our first where we allowed clients to attend on-line.  Expect more of these in 2024.

  

2024 Projections

We will be doing more of the same in 2024 that we accomplished in 2023.  

We are shooting to deliver 3-6 111RS in '24 and 6 Drakans.  EV conversions are in our gun sights with one already booked in for Feb.   We will expand our Service offerings into more sports cars with the goal of becoming the best shop for supercar service in the Temecula Valley.  

I plan to travel as much, maybe more, to see many of you.  LOG will be in Austin this year and we will be there with a 111RS.  I'm sure another trip to England will happen along with a much overdue trip to Japan.  A trip to Canada is possible along with my hometown, Detroit.  West Coast Lotus Meet will be held so a NorCal trip is guaranteed.  At least two Tech Seminars and a new HQ Warming Party (see below) are planned along with a Track Day or two and possibly a Wine Run.

We've identified several products that we plan to develop and introduce in 2024.  Our goal to keep the 111 cars on the road helps focus what parts we work on.  Expect some sexy items and a few more mundane items.  Emira parts are high on the list as they begin deliveries.  We sold our first tasty bit in 2004 - 20yrs ago!

The biggest recent development is that we should be in a building of our own.  We have found a building and opened escrow in Dec '23.  We will share it with my other company, Brand Assassins, as they need space as well.  Assuming the SBA loan process goes smoothly, we should be holding keys in March!

Needless to say, 2024 is going to be a fun year.  Delivering high quality parts and service remains our key mission and we appreciate all of you who continue to support us!  

shiftR111 Track Testing

We brought our ArtCar v2 to SMMR and ran the 2.4mile Fangio B course. We managed to get about 100 track miles put onto her. No issues. The shiftR111 felt great. Watch the following video from inside the car showing the shiftR111 in action going up and down gears 2 through 5.

We recruited a couple of long-time Lotus owners who have run countless track miles on their Lotus cars. I wanted to get their objective opinions about our new shifter. Watch the video below:

Our next step is to confirm fitment into a stock Elise, finalize the reverse lock-out cable length and then kick off production. Yes!

White Rascal Update #7: Becoming an ArtCar

The White Rascal is now mechanically running and sporting a new tune.  The mismatched bodywork was screaming for some attention.  We contemplated getting a quick paint job or have the car wrapped.  We posted up a pic on our Instagram account and one of our old partners in crime, reached out to us.  Neil painted our original ArtCar and was interested in taking on this project.

Neil has been pursing painting and has built up a cool collection of work.  See it on his: website.  He has been venturing into a new style that I really like.  He sent me a very cool rendering of what he would like to do and I was immediately stoked.  See the teaser below.  Follow our Instagram for more teasers.

We struck up a deal and I trailered the car to his studio.  So in a couple of weeks, we should have our new ArtCar v2...

Lotus Shifter - Latest Update

Here is the latest progress on our new Lotus shifter.  We are getting the first prototype built to begin in-car testing.

Drakan Aerodynamic Testing

Since day one, people have been requesting an aero package for the Drakan. We finally had some time to work on this project and we think the result is pretty awesome.  Naturally the wings needed to work and look good.  Ensuring that they were safe and offered proper aero balance to the car was critical to us.  The best way to do this was to go to the track with our driver and test.

Rendering of the car with wings and proposed mounts.

We decided to use a standard top mounted straight wing up front with F1 style mounts. The rear wing is a top mounted style as well, the lower surface of the wing is the most important for generating downforce so moving the mounts to the top and using a "swan neck" mounting solution is theoretically the most efficient. However, due to our car having a wind shield and roll hoops in the way, the effectiveness of the center portion of the rear wing is likely a bit diminished anyway. We chose this style anyway since frankly it just looks so good.  Due to the windshield, we raised the rear wing as high as we could to give a good balance of form and function, we did not want it looking like an F1 car from the 60s.

Lotus 49 from 1969 

Our goals for this test were: 

1. Test aero balance the of car with and without wings
2. Ensure the mounts were stout enough
3. Determine a good front wing mounting height. 

The production mounts will be made from CNC'd 6061-T6 aluminum, but for this test we simply water jet some parts of the same shape and thickness.  We designed three different height mounts for the front.  These prototype parts were installed onto a car at our shop to confirm fitment and position.  It met our expectations so we called our Ride&Handling Engineer, David Thilenius and headed to Spring Mountain.

Dave ran a total of 12 sessions and covered 93.5 miles on track. We tested on Spring Mountain's West 1.5 mile course. While not a particularly fast track, we did have at least one good 100+mph corner in which to judge the wings.  Since this was our first test of these wings, we felt it would be prudent to run at lower speeds to confirm the aero balance.  Not that we were concerned about our driver's safety!.  8^)   

Our wing mounts have fixed Angle of Attack positions that can easily be changed.  We tested every wing configuration and landed on a good setting.  We could not make the handling of the car dangerous. (We consider a tendency to oversteer a dangerous situation). The wings definitely helped to plant the car in the faster sections of the track and raised overall grip levels.  We hit tops speeds of 115mph and lateral acceleration of 1.5gs.  

Watch our video below.

Our mounts did appear to be plenty strong and stable so we have signed off on the design. We tested the different height positions for the front wing and we found that our lowest proposed position was just a bit too low and saw some minor scraping of the leading edge of the end plate. We put on different mounts that raised the wing 1.5" from the ground and never saw another issue, this will be our "track" mount going forward. We will also offer another mount that raises the wing 1.5" further from this position in case someone wants to run the front wing on the street.

Tufts and Smarty Cam

We also did some testing with an AiM Smarty Cam and some really high tech pieces of string to see what the air flow was doing around various parts of the car. We were happy to see that the strings for the most part behaved how we had expected and showed good air flow going into the radiator ducts and engine oil cooler.  Integrating the SmartyCam into the Drakan was easy since it is prewired for adding it.  We are big believers in using the data and video to improve driving on track and monitoring your car.

Overall it was a good test and we think Drakan customers will appreciate the performance of this upgrade.  The balance is safe and adds enough performance to make our gentleman racer clients feel even more confident on track.  Of course we know that it also looks superbly aggressive - and that never hurts!  Our next step is to head back to SMMR and test on one of their faster configuration and our man, Dave is ready - as soon as he gets back from racing at the Nurburgring.

Nose off for a quick inspection

Drakan Spyder (Project Dragon) Update #13: Street Testing

Dave and Joe heading out

 We are long overdue with an update, sorry as we have been overly busy!  We helped finish assembling the first production Drakan up at Palatov.  Joe and I have made Portland our second hometown with the ramp up of this car.  Luckily Portland is a cool town to visit - shame we are usually too busy working!  Since the car arrived to our shop in Temecula, several items were finished including side view mirrors, lights, venting, exhaust testing, suspension tuning and heat management.  We'll cover some of these in this blog.

Dave working on his tan

Dave is a happy engineer

David Thilenius came out to run the car along a street test loop that he had used while doing Ride & Handling work at Hyundai.  Dave now has his own consulting company, you can visit his website: Thilenius Group.  

This test loop is a great place to tune ride quality as it has many different conditions and road surfaces that challenge a car.  Most people believe that CA roads are smooth - in fact they can be very rough.  They can be pretty unforgiving to many cars that were not tuned for these conditions.  Dave and Joe drove together with some tools in hand and made adjustments to the Fox Racing shocks and even a slight tweak to front toe.  Street testing is done at civil speeds and lots of boring steady-state speeds.  This allows Dave to really feel what is going on with the car.  After several hours, they landed on settings that I would then get to try out. 

Some of Dave's comments about the car included that the car was not as 'buzzy' on the road as he thought it might be.  The LS3 is not hard mounted to this chassis so the car remains smooth.  He also commented about how flat the car handled as it sways very minimally with almost no perceived squat or dive.  The suspension compliance is really remarkable and makes the car very comfortable.  It does not have the stiffness you might expect in a car that is designed to be so elemental and pure.  We think this along with the flat cornering will be very much appreciated by our clients.

Naturally I needed to test out Dave's work.  So I decided to drive the car up one of my favorite mountain roads: Mt.Palomar.  This road is frequented by sport bikers and has plenty of tight turns and elevation change.  You may recall the humorous video we made years ago at Palomar.

Gas cap is in the center!

I drove the Drakan down the 15 freeway and was immediately happy with the ride quality.  The car is quiet and smooth at freeway speeds and holding a conversation with a passenger is easy.  I exited at 76 and went east to Mt.Palomar.  I filled her up at Pala and enjoyed the fact that I can park the car on either side of the pump thanks to the center mounted gas cap.

The car ran through the bumpy roads comfortably.  The suspension simply soaked up the irregularities.  This car is a torque monster and I was able to go up the 'slow' side in 3rd gear.  It had enough power to pull the car from each corner exit without necessitating a downshift.  The grip levels were very high and fully confidence inspiring.  The rear of the car could be convinced to come out under power but only if you provoke it.  Steering effort builds as the wheel is turned and provides excellent feedback.  The steering needs some effort but is so direct that you feel truly connected to the road.  We had requested that this effort get reduced and Palatov responded with a geometry change that works nicely on the road as well as track.

Dave's tuning really made for a compliant ride.  Dare I say it may be the most comfortable sports car in our stable?  This is a testament to Dave's tuning but also the basic suspension design by Palatov.  The Fox shock dampening and soft spring rates were selected by us from our track testing and I think they really work well on the street.  This chassis is essentially the same raced by Palatov this year at Pikes Peak - they took the win in the Open class.  The Palatov D2RS runs heavier springs but is basically the same chassis as our Drakan.

Sportbikers love light sports cars!

Of course, not everything went as smoothly as the ride.  We had chosen a new high temp shifter cable housing to test on the car.  The manufacturer felt it may be a better solution for us.  We had been running a good cable from them on our test mule but also used an additional insulation sheath and had great track performance.  These cables are the same construction as the ones we spec on our Lotus TRANScables.  We thought the new cables without insulation might suffice.  We were wrong.  The cables began to freeze up when I was at the top of the mountain.  So I drove home with a few less gears than normal.  We'll swap back to standard cables + insulation to insure this does not happen again.  

Other niggles that I noted included side view mirrors that vibrate a bit, the lack of a dead pedal and the need for grip tape on the clutch pedal.  The side view mirrors will soon get thicker metal on the base plate and should help stabilize the mirrors.  A dead pedal is in the works and adding grip tape is simple enough.

What's with the different spoke count on those HREs?

Overall we are happy with the car and have some additional tweaks to make to it.  Many of our clients are asking for wings.  We'll get to that later this year.  The cornering speeds of this car are already so high that we think most of our clients will be happy enough.  Slicks and wings are in our plans - but first we need to catch our breath from getting this car fine tuned...

Project Dragon (Drakan Spyder) Update #12: More Track Testing &Improvements

We are working hard with the Drakan and a few weeks behind on our updates.  We been back to the track earlier in April for additional testing and up to Palatov/Lancair for body fitment two weeks ago.  We go back again next week to begin building the first official production car.  Keep reading to learn the latest...

More Track Testing

Joe and Dave went out to Spring Mountain once again to verify some changes that were made to the car. We had to test our new oil pan baffle, front suspension arms, and HRE wheels. 

Our previous test on SMMR's East Course 2.1 showed oil pressure dropping to 11 psi when the car was subjected to two quick successive left hand turns under hard braking. This drop in oil pressure was unacceptable to us - Dave is a pro and is driving the car hard so we know this is an extreme case. In all of our previous testing with Dave, oil pressure data was acceptable.  In fact we posted about our good performance on this blog entry.  Clearly this specific combination of left hand turns was too much for the stock pan to handle.  We got in contact with Improved Racing and had them send us an oil pan baffle and crank scraper kit. With the new baffle installed, our lowest oil pressure in the same corner was 24 psi. The Improved Racing baffle will now be standard on all Drakan Spyders with a Dailey Engineering dry sump offered as a future option.

We had a few handling related tweaks to try out as well; a new set of front wishbones and our new HRE wheels. The steering was a bit heavy on our test mule - even compared to similar cars with no power steering. Palatov redesigned the new front wishbones with different geometry that has less caster built in. These new arms are a drastic difference, the steering is now much lighter, and this should contribute to less driver fatigue both on the street and track.  Dave appreciated the reduced effort at the end of the test day!

The new HRE wheels were also slightly different. The front wheels have a bit more offset and the rears are 0.5" wider than what we were running in previous tests. Dave was pleased with the new wheels, he said the wider front track provided more grip. Admittedly, some of this improvement may have been due to fresh rubber, but the wheels definitely did not hurt the handling. 

Ultimately we turned 1:28s time on this circuit.  This compares favorably with a new Lotus V6 Cup R that is running slicks and a sequential.  This car is turning 1:27s at the hand of our good friend & Lotus Cup champ, Jack.  With slicks, we're sure we can shave a second or two off of our time.

Other updates

The new switch panel is in and operational. The backlighting looks awesome and the switch location and action is spot on. The ignition switch is locking so you can't accidentally shut off the car.  The horn and turn signals can be actuated without removing your hand from the wheel and all the rest of the switches are well within reach. The left hand panel which is home to our master kill switch and brake bias knob turned out well also.

The switch paneling is nice but the new dash from AiM has certainly stolen the show.  We posted a quick video on our Instagram page: HERE.  The MXS is now in production and it is a bolt in swap from our old MXL2. Functionally, it is almost exactly the same; visually, it is in another league. The MXS features a beautiful TFT display that not only looks gorgeous but offers more flexibility for different page displays. There is a street page with a conventional style dial tachometer, a race page with a sweeping tach, and a test page that can display 11 different parameters at once.  We are really pleased with this kit.  The Drakan will will be ready for AiM video so owners will be able to add any of AiM's cameras easily.

The other notable upgrade since our last post are the new rotors. We decided to up the braking performance of the Drakan with some 12.88" rotors from Girodisc, the same people who make our ULTRAdisc rotors for the Elise/Exige, Evora, and soon Alfa Romeo 4C (testing now). These disks are high quality, well proven pieces that add to the performance and reliability of the Drakan. Another plus of our rotor setup is that they are the same front to rear, this ultimately means that replacement rotors are going to be less expensive.  We are thinking about you guys who keep spares and are properly prepared...8^)

Project Dragon (Drakan Spyder) Update #8: CFD, Tooling & More

We've kicked off production of Project Dragon - now officially named Drakan Spyder.  For 2015 we are accepting only 10 orders - 5 of which are sold as of Dec 15, 2014.  This Blog update will discuss the additional CFD work, body tooling, light housing concepts and interior switch details.  We have entered our commercialization phase so things are getting even more exciting!

Aerodynamic Characteristics: 
We asked Dennis Palatov to conduct a Computational Fluid Dynamics analysis on our completed Spyder body to determine lift/downforce, drag and radiator cooling flow.  Solidworks Flow Simulation 2012 was used using the solid models supplied by our partners Zukun.  The simulations were run with and without wings.  Test conditions were set at 100mph at sea level with a moving ground plane and rotating surface of the tires.  The Palatov D2 has undergone both simulation and observation so we have a good 'control' for comparison.

Test results:  Without wings the car creates about 138lbf of total lift and 295lbf of total drag.  This is very similar to the D2 numbers.  Radiator cooling flow also appears to behave similar to the D2.  This is especially critical as we want to ensure adequate cooling exists in hot conditions as we previously tested.  With wings the Spyder achieves 15lbf of downforce in the low rear wing position and with the rear wing raised 5" total downforce goes up to 122lbf.  Total drag is 307lbf (low) and 322 lbf (high), respectively.  The windshield clearly causes some reduction in overall effectiveness of the rear wing.  We'll eventually offer a race version of the car that would lack the windshield.    

Conclusion:  This analysis suggests that the Drakan Spyder design has benign aero characteristics in the base (no wings) configuration.  With wings, modest downforce can be achieved with enhanced high speed stability.  The drag numbers also suggests that top speed may be limited to ~155mph.  We think we may be able to achieve both downforce and reduce drag if we consider using a dual element rear wing as we had designed for the Atom2.  See it: HERE.  Because 155mph is not really enough...;^)

Bodywork: Lancair

We visited our body supplier Lancair in early Dec. to kick off the bodywork tooling.  Lancair are a composites manufacturer who specializes in carbon fiber airplanes.  They are located in beautiful Bend, OR.

We spent the day working with them to finalize our schedule.  Our plan suggests the first body will be ready in March for test fitment.  The first plugs are underway (as of this writing) and expected to be done in Jan2015.  The engine lid is shown below.

engine lid

e-glass

Lancair produce their airplanes with prepreg carbonfiber.  They also use a product called e-glass that is a prepreg fiberglass that is strong and light.  We will use this material on the majority of our body.  There may be a couple applications like our windshield base that will be done in carbon.

Interior switch panel: Concepts

Our test mule had rudimentary switches that we used to run our car on the track.  Placement of the switches has been scrutinized and we've landed on a basic layout that we feel should work for the Drakan.  The switches will be very simple with back lighting.  

This switch panel will sit to the right of the steering wheel with the 'sector111' logo centered over the gear shifter.  All the switches are easily within reach of the driver.  Ergonomic considerations can be as challenging as performance targets when designing a car.  We've spent an inordinate amount of time sweating the details.  The final panel will be prototyped in January.  

Lights:

We have spec'd in Hella DOT legal lights for all areas of the car.  LED lights have been used in all instances except the headlights which are Bi-Xenon.  We have developed a housing concept that took inspiration from tactical tools like flashlights, gun scopes, etc.  

We are getting these prototyped as well to see how they look and work.  Ultimately our goal is create lights that can be removed fairly easily for track use.  Overall, I'm very happy with our design and can't wait to get them.

Track Testing the Alfa Romeo 4C

We spent a couple of days at Spring Mountain running the new Alfa Romeo 4C. It is a fun car that offers real performance for a broad range of drivers.  These cars are designed to work in all kinds of weather conditions so naturally some weaknesses are found on the track.  Overall it is a fun car and I think that Alfa have hit a homerun.  In a nutshell: Good Handling, Good Brakes and Excellent Acceleration!

Two different tracks were run the 2.1 East and the 2.9 mile Stewart A.  We ran the 2.1 with the bowl in the morning and then as shown above in the afternoon.  The 2.9 mile course is a fast course - maybe not the best for this car but it did well.


Check out the video:
 


I ran the car in Dynamic Mode for two sessions and then switched to Race Mode for the remainder of the testing - though I did forget on one session.  I wish it could be left on permanently!  Even a beginner will be able to drive this car well as it has approachable performance and electronic aids that will step in.  When I turned on Race Mode, traction control was disabled.  The car remained very benign at the limit and easy to control.  I have experience driving Atoms, Monos and our new Drakan Spyder so this car was a sweetheart in comparison.

We had two clients out having fun with us, one in a highly modified FRS and the other in his MP4-12C.  The FRS was quick with uprated everything so Jack was able to give me some heat under braking (he car was better) and with cornering speed.  Straight acceleration was no comparison though - even with his E85 tune.  The Mac was in another league.  I took a few laps in it and wow, it was awesome.  At least until the carbon brake rotors started to have problems.  This was the second time Chris brought out this car and the second time it failed.  He keeps his Elise with us as it is fun and more reliable - and clearly cheaper to maintain!

4C track parts are still in the works and this testing has revealed a few items that are needed. We have already begun working with Girodisc on lighter rotors - much like our well proven ULTRAdiscs. We have also started to look for more aggressive brake pads. Track wheels will also be welcome. The exhaust sounded good on track but the drone on the way to the track became overly tiring. Race seats and harnesses will be a welcome addition for any serious track work.

 We've begun offering some products for the 4C and have a few on our website now. We'll continue to follow the proven path we paved for the Lotus Elise. The 4C is a true alternative to the Lotus and we'll develop a pile of molto tasty bits.

MPG on the 4C was 27.5 up until I got to the track - it then plummeted to 7.5 MPG.  8^)